WideIOT

  I. Background Analysis Press filters play a crucial role in the sewage treatment process, and their operational status directly affects the effectiveness of sewage treatment.  However, traditional monitoring methods for press filters suffer from numerous issues: high labor costs, low monitoring efficiency, and inaccurate data. These problems make it difficult for enterprises to achieve precise and efficient operation and maintenance management during the sewage treatment process. II. Solution In response to the aforementioned issues, WideIOT (Wutong Bolian's English translation) has introduced an integrated solution for press filters, combining data collection, intelligent monitoring, and operation & maintenance management.  This system utilizes IoT gateways to collect real-time operational data from the PLCs of press filters. By incorporating fault remote control, and remote maintenance functionalities, the system effectively reduces operation and mainte...

  Low-Latency Data Response Edge computing gateways sink computing capabilities to the network edge and are deployed close to data sources. By processing data locally (such as real-time analysis of sensor data, video streams, etc.), the round-trip transmission of data to the cloud is reduced, thereby avoiding production accidents caused by cloud processing delays.   Data Privacy Protection After raw data is initially processed locally, only key information or analysis results are uploaded to the cloud, which reduces the transmission of sensitive data over the network. For example, in smart healthcare scenarios, patients' health data can be desensitized at the edge gateway, and only necessary indicators are uploaded to the cloud, lowering the risk of privacy breaches.   Protocol Conversion and Device Compatibility It supports a variety of industrial protocols (such as Modbus, OPC UA, MQTT) and communication interfaces (such as 5G/4G, Wi-Fi, Ethernet), enabling interconnect...

  In smart manufacturing factories, Programmable Logic Controllers (PLCs) are crucial devices for achieving automated production.  They are responsible for monitoring and controlling various factory equipment, such as robots, sensors, and actuators. The PLC smart gateway connects PLCs to upper computers or cloud platforms, enabling data interconnection and allowing factories to monitor production in real-time and manage controls. This facilitates instant access to vital information such as factory equipment status, alarm information, and production data. WideIOT has introduced a PLC smart gateway with the capability to interface with PLCs from various manufacturers, including Siemens, Mitsubishi, Omron, Schneider, Delta, and INOVANCE.  It collects data from PLCs and transmits it to local upper computers or cloud platforms via 5G/4G/WIFI/Ethernet, implementing encrypted transmission and edge computing to ensure data security and integrity. Additionally, it ...

  With the continuous development of industrial automation technology, PLCs (Programmable Logic Controllers) are increasingly widely used in industrial boilers.  As an important device integrating data collection technology and communication technology, the PLC IoT gateway can achieve real-time data collection and remote program uploading and downloading for industrial boilers, thereby significantly improving production efficiency and safety. In this regard, WideIOT provides efficient and reliable PLC data collection solutions.  By utilizing the PLC IoT gateway to collect boiler equipment data, such as temperature, pressure, and flow rate, automatic alarms can be triggered when safety limits are exceeded, and notifications can be sent via WeChat, SMS, email, etc. This allows for timely measures to be taken to manage and control the situation, ensuring the safety and stability of the production order. Additionally, through custom configuration and data dashboard...

  Whether in our daily lives, industrial production, or scientific research experiments, temperature and humidity are indispensable factors.  Many industrial products, such as food, pharmaceuticals, and electronics, require specific temperature and humidity conditions for production, storage, and transportation. Exceeding these limits can lead to a decline in product quality and even significant economic losses. Therefore, monitoring temperature and humidity ensures product quality, reduces production costs, and enhances enterprise efficiency. WideIOT offers a comprehensive, 24*7 real-time online IoT system solution for temperature and humidity monitoring. This solution utilizes industrial smart gateways to connect with temperature and humidity sensors, enabling visual display and real-time monitoring of temperature and humidity data across multiple sites.  It also supports out-of-limit alarms and decision analysis to better support related work. Data Collection : I...

  With the in-depth advancement of Industry 4.0 and intelligent manufacturing, the industrial control system, serving as a crucial link connecting the management layer with the execution layer, has increasingly become an important indicator of a company's modernization level in terms of its intelligence and networking capabilities.  The industrial control gateway, acting as an "intelligent bridge" for information exchange between the internal and external environments of the industrial control system, plays an irreplaceable role in enhancing the connectivity, security, and intelligence level of industrial control networks. Industrial control gateways typically possess multiple functions such as protocol conversion, data acquisition, remote management, and security protection.  In practical applications, they can connect industrial devices with different communication protocols, enabling unified data collection and standardized processing. Simultaneously, through bui...

  An MQTT Gateway is a critical component in the Internet of Things (IoT) ecosystem, serving as a bridge that connects diverse IoT devices with cloud platforms or MQTT brokers. Built on the MQTT (Message Queuing Telemetry Transport) protocol—a lightweight, publish/subscribe messaging standard designed for low-bandwidth, unreliable networks—the gateway enables seamless communication between devices and cloud services. Core Functions Protocol Conversion : MQTT gateways translate legacy industrial protocols (e.g., Modbus, HTTP, CoAP, Zigbee) into MQTT format, allowing non-MQTT devices to communicate with cloud platforms. For example, in industrial settings, a gateway can convert Modbus data from PLCs into MQTT messages for real-time monitoring via cloud dashboards. Data Relay : Acting as an intermediary, the gateway collects data from sensors or devices and uploads it to cloud platforms while forwarding cloud-issued commands back to devices. This bidirectional flow supports applicat...

  With the continuous development of modern industrial technology, feed pelletizers have found widespread applications in agricultural and livestock production.  As an indispensable piece of equipment in the feed processing process, cooling and drying machines play a crucial role in ensuring feed quality and enhancing production efficiency. However, during actual production, issues such as complex equipment operation and difficult data collection often hinder effective guarantees of production efficiency and quality, impacting enterprise operational benefits and increasing production risks. Based on a PLC data collection and remote monitoring system, WideIOT offers an efficient and reliable industrial IoT solution.  By connecting the PLC of a feed pellet cooling and drying machine to the WideIOT industrial smart gateway, real-time collection and data communication of equipment operational parameters can be achieved. The data is then transmitted to cloud platfor...

The construction of a 5G smart factory encompasses various aspects, including 5G network construction, industrial network interconnection, edge computing deployment, and business system construction.  It aims to guide trends in industrial automation, informatization, and intelligence, promoting the quality improvement, cost reduction, efficiency enhancement, green development, and safety of traditional industries. In this context, WideIOT provides a smart factory data collection system based on a 5G industrial gateway, assisting enterprises in building 5G smart factories and achieving digital transformation. The 5G communication network offers significant advantages such as low latency, high bandwidth, and massive connectivity, providing reliable communication support for industrial scenarios.  By connecting devices such as PLCs, instrumentation, CNC machine tools, and industrial robots through the WideIOT 5G industrial gateway, various data from the factory workshop can be c...

  A manufacturing enterprise requires data acquisition from its on-site PLCs and uploading to an MES system. However, the PLCs exhibit poor network adaptability, and the presence of multiple PLC brands poses additional challenges for data acquisition equipment.  In response, WideIOT offers a solution based on network segment isolators + industrial smart gateways, enabling fast, stable, and secure data acquisition from on-site PLCs and facilitating external network access to obtain data from internal network PLCs. Additionally, the system platform provided is simple to configure and easy to implement and maintain in the later stages.   Addressing Multi-brand PLC Challenges : The industrial smart gateway incorporates a built-in protocol parsing library that swiftly resolves issues related to deploying multiple PLC brands on-site.  It supports real-time data acquisition from PLCs manufactured by Siemens, Mitsubishi, Omron, Schneider, Delta, HuiChuan, Keyence, Beckh...

  With the continuous development of Internet of Things (IoT) technology, the integration of PLC (Programmable Logic Controller) and GPS (Global Positioning System) has been widely applied across various industries.  In the field of engineering vehicles, such as hazardous gas transport vehicles, cold chain transport vehicles, and tanker transport vehicles, the on-board PLC + GPS positioning IoT system enables real-time vehicle monitoring, providing equipment manufacturers and customers with a more intelligent and secure management approach. The on-board PLC, serving as the core of the vehicle's control system, is responsible for processing signals from various sensors and actuators to achieve precise control over various vehicle functions.  Leveraging WideIOT's industrial smart gateway, data from on-board PLC devices can be collected and communicated in real-time with a cloud platform, enabling remote monitoring of the operational status and working parameters of enginee...

  Modern heavy-duty cranes are typically equipped with sensors to measure and monitor parameters such as weight, load, pressure, tension, tilt angle, and wind speed.  For the purpose of equipment maintenance and operational safety, these sensors monitor fluctuations in cargo weight, the number of lifts, mechanical wear, and other factors. The data from these sensors is then integrated into the PLC or operator screen, allowing for real-time control and awareness of various parameters to ensure production and personnel safety. To enhance the monitoring and maintenance capabilities of cranes, WideIOT offers an IoT solution based on industrial smart gateways.  By enabling data acquisition from sensors and PLCs to a remote monitoring platform, a wireless, real-time, online communication network is established. This allows enterprises to remotely view the location, operational status, and working parameters of each crane via mobile and computer terminals. Additionall...

  A screening machine is an automated device that separates materials into different grades based on particle size.  Its stable and efficient operation significantly impacts product quality and production efficiency. However, during actual production, factors such as equipment aging, improper operation, and environmental conditions can lead to malfunctions in the screening machine, causing production shutdowns and posing considerable challenges to production. These issues severely affect production efficiency and product quality, posing a significant test for equipment manufacturers in terms of providing efficient and timely maintenance services. WideIOT offers a solution for equipment manufacturers with its screening machine PLC data acquisition and fault maintenance system.  This system utilizes an industrial smart gateway to achieve data acquisition and wireless communication from the screening machine's PLC, aiming to enable real-time monitoring, fault预警 (w...

  With the continuous development of the global economy, the issue of energy shortage has become increasingly severe.  To rationally utilize energy, reduce environmental pollution, and protect the natural environment, the development and utilization of new energy sources and technologies have garnered increasing attention. Biomass energy refers to the energy formed by the conversion of solar energy in nature through plants, such as straw, sawdust, and fruit shells, which can be processed into solid shaped fuels through a biomass pellet production line, providing stable energy for industrial production. The biomass pellet production line is an automated production line that includes a series of processes such as crushing, mixing, pelleting, drying, cooling, screening, and packaging.  Equipment on the production line, such as crushers, dryers, pelletizers, and packaging machines, achieve automated production through the control system PLC, ensuring appropriate pellet ...

  The construction of a 5G intelligent factory encompasses various aspects, including 5G network construction, industrial network interconnection, edge computing deployment, and business system development.  It aims to guide trends in industrial automation, informatization, and intelligence, promoting the quality improvement, cost reduction, efficiency enhancement, green development, and safety of traditional industries. In this context, WideIOT offers an intelligent factory data collection system based on 5G industrial gateways, assisting enterprises in building 5G intelligent factories and achieving digital transformation. The 5G communication network provides reliable communication support for industrial scenarios with its key advantages of low latency, high bandwidth, and massive connectivity.  By integrating WideIOT's 5G industrial gateway with equipment such as PLCs, instrumentation, CNC machine tools, and industrial robots, real-time data collection from various d...

  With the widespread adoption of electric and new energy vehicles, the simultaneous construction of charging station facilities has become essential.  Traditional charging stations merely provide basic charging services and lack community-based operational scenarios, failing to meet the diverse needs of users and causing inconveniences for equipment manufacturers. Charging piles are scattered across the country, with devices lacking real-time network monitoring, making it impossible to ascertain their operational status. In the event of malfunctions, timely maintenance is challenging, leading to poor user experiences and adversely affecting corporate image and profitability.   In response, WideIOT offers an IoT intelligent management system solution for charging station facilities based on industrial smart gateways.  This solution enables the collection of data from charging piles, cameras, electricity meters, and sensors to a remote monitoring platform, ...

  A screen printing machine, also known as a silk screen printing machine, is an automated mechanical device used for printing text, images, graphics, and other information.  Its working principle involves transferring ink through a silk screen (a thin mesh with holes) onto a substrate (such as paper, plastic, metal, etc.) to achieve printing. It is widely applied in packaging, advertising, textiles, electronics, and various other fields. As business scales expand and equipment is sold across the country, equipment manufacturers often struggle to provide timely and efficient after-sales maintenance services. Dispatching personnel for on-site maintenance incurs significant time consumption and labor costs, adversely affecting the customer's user experience.  In response, WideIOT offers an IoT system solution for PLC data acquisition in screen printing machines, enabling remote monitoring, control, maintenance, and data analysis to optimize and upgrade O&M service...

  In today's rapid development of IoT technology, the intelligent and automated transformation of grouting machines, as essential equipment in construction, has become particularly crucial.  By introducing PLC data acquisition technology into the grouting machine management system, it enables data collection and real-time monitoring of the equipment's operational status, providing robust support for subsequent data analysis and optimized management. Through integrating the WideIOT industrial smart gateway into the grouting machine's PLC, data acquisition and wireless communication (5G/4G) are achieved.  This setup allows for real-time uploading of the grouting machine's operational status, working parameters, and location distribution to a cloud platform, enabling remote monitoring and visual analysis of the data. This not only enhances construction efficiency but also effectively reduces human intervention, elevating the quality of construction projects. System Fun...

  A manufacturing enterprise requires data acquisition from its on-site PLCs and uploading to the MES system. However, the PLCs exhibit poor network adaptability, and the presence of multiple PLC brands poses additional challenges for data acquisition devices.  In response, WideIOT offers a solution based on network segment isolators + industrial smart gateways, enabling fast, stable, and secure data acquisition from on-site PLCs and facilitating external network access to internal network PLC data. Additionally, the system platform provides simple configuration operations and ease of later-stage implementation and maintenance. Addressing Multi-brand PLC Issues : The industrial smart gateway's built-in protocol parsing library swiftly resolves challenges associated with deploying multiple PLC brands on-site.  It supports access to PLCs from Siemens, Mitsubishi, Omron, Schneider, Delta, Huyuan, Keyence, Beckhoff, and others, enabling real-time data acquisition and con...

  With the rapid advancement of information technology, intelligent and remote management systems are gradually becoming the preferred choice across various industries.  Integrated sewage treatment pump stations, as indispensable components of water conservancy systems, directly impact urban drainage and environmental protection. However, their characteristics of being numerous and widely distributed pose significant challenges for water enterprises in providing efficient operational and maintenance services, often requiring substantial time, effort, and resources. In response, WideIOT offers an IoT solution based on PLC data acquisition. This system connects the PLC controllers within integrated pump stations to WideIOT's PLC data acquisition gateway, which collects data and transmits it to enterprise cloud platforms or local upper computers via 5G/4G/WIFI/Ethernet, etc.  This enables real-time monitoring and data analysis of pump station operations, facilitat...

  In industrial automation control systems, IO data acquisition terminals can connect to on-site equipment (such as PLCs, sensors, CNC machines, industrial robots, etc.) to collect various types of data, including digital input (DI), digital output (DO), analog input (AI), and analog output (AO), thereby enabling real-time monitoring and intelligent management of production processes. WideIOT's IO data acquisition terminal is an industrial-grade Modbus I/O data acquisition, LORA data transmission, and 4G data cloud upload industrial smart terminal.  It supports LORA wireless transmission, 4G data cloud upload, multi-channel IO data acquisition, Modbus RTU protocol, and wireless 485 transmission. The terminal offers multiple optional configurations for analog input, analog output, digital input, and digital output, facilitating rapid on-site data acquisition configuration. Application Scenarios The upper computer reads and controls the IO of the IO data acquisition termina...