WideIOT

Automatic packaging equipment finds applications across various industries and is often centrally managed through systems such as MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning). Therefore, it is essential to enable data acquisition from these packaging devices into the system platform. WideIOT provides an efficient and reliable solution for this purpose. ▷Deploy Industrial Smart Gateways: Communicate with PLCs via RS485/RS232/Ethernet ports. ▷Collect Equipment Data: Acquire data such as device on/off status, operating hours, work parameters, production data, and alarm signals. ▷Enable Network Connectivity: Connect to systems like MES and ERP through 5G/4G/WiFi/Ethernet for seamless data integration. ▷Implement Remote Functions: Facilitate remote monitoring, alarming, management, control, maintenance, and data analysis capabilities. ※Product Recommendations: WG583-Industrial Smart Gateway (data collection, 3 x 100Mbps Ethernet ports, 2 x serial ports) WR713-...

As equipment is sold across the country, engineers frequently need to travel on-site for maintenance, leading to high costs, low efficiency, and poor resource utilization, which hinder the growth of corporate benefits. In response, WideIOT offers a solution combining "industrial gateways + equipment maintenance express lines" that enables data acquisition, remote monitoring, remote control, and remote maintenance of PLCs located in different places. This facilitates centralized management of equipment nationwide, allowing engineers to remotely program, debug, upload, and download programs for PLCs without the need for on-site travel, thereby improving work efficiency. ※Achieved Functions ▷Compatibility with PLCs from various manufacturers, including Siemens, Mitsubishi, Omron, Schneider, Rockwell, and Panasonic. ▷Support for networking via 5G/4G/WiFi/Ethernet, enabling both local and cloud-based configurations. ▷Establishment of dedicated and stable VPN data channels to ensur...

  A certain water treatment plant's central control room is equipped with real-time monitoring software to achieve functions such as real-time monitoring of production site equipment status, remote control, production process data storage and analysis, report generation, alarm printing, etc. The system requires data transmission via Ethernet. In response, WideIOT provides an efficient and reliable PLC data acquisition solution. PLC Control Station 1: Primarily responsible for the centralized control of water delivery pumps, it can automatically regulate water pressure based on the set出厂水压 (factory outlet water pressure) value, maintaining constant pressure water supply and variable frequency regulation functions. The industrial smart gateway WG581 interfaces with the controller PLC to enable real-time data acquisition of water pressure, flow rate, pump status, and switch times, facilitating Ethernet connection to the local monitoring software. PLC Control Station 2: Mainly implemen...

  In industries such as printing, packaging, and paper processing, paper cutting machines serve as the core equipment for paper cutting and processing.Their operational accuracy and stability directly impact product cutting quality, production rhythm, and raw material utilization.However, traditional maintenance modes for paper cutting machines, primarily relying on manual on-site inspections and post-failure handling, suffer from issues such as untimely parameter monitoring, delayed fault detection, slow response to remote maintenance, and lack of data traceability.These challenges make it difficult to meet the equipment manufacturers' requirements for efficient, precise, and continuous equipment operation management. Solution Overview WideIOT leverages PLC data acquisition gateways as its core component, integrating technologies such as the Internet of Things (IoT), cloud computing, and big data acquisition and analysis to construct a comprehensive data acquisition and remote mon...

The diversity of industrial equipment leads to a variety of interface protocols. If these protocols cannot be adapted, data collection from devices becomes impossible, and remote monitoring and control cannot be achieved. For example, many traditional industrial devices still communicate via serial ports (e.g., RS232, RS485), while modern network environments primarily rely on Ethernet (TCP/IP). How to achieve seamless integration between serial devices and networks has become an urgent issue in industrial scenarios. Therefore, WideIOT offers cost-effective, high-performance protocol conversion gateways, providing efficient and reliable data acquisition solutions tailored to diverse industry needs. Application Scenarios ▷Smart Buildings: Remote meter reading for electricity, heat, water, and gas meters. ▷New Energy: Monitoring of photovoltaic systems, charging stations, battery swap stations, and Battery Management Systems (BMS). ▷Industrial Automation: Data acquisition from PLCs, sens...

 LoRa Smart Agriculture Solution Traditional agricultural greenhouses have numerous limitations in environmental regulation, growth monitoring, and resource management, which are reflected in high labor costs, large blind spots, and low efficiency. In response to this, WideIOT has deployed industrial intelligent gateways.  These gateways are connected to PLCs, soil temperature and humidity sensors, pH sensors, and other devices. They can collect real-time data on soil temperature and humidity, pH values, irrigation volumes, light intensity, irrigation durations, etc., and enable LoRa-based internet connectivity. As a result, functions such as remote monitoring, alerting, management, control, and analysis of greenhouses via mobile phones and computers are achieved, thereby improving production efficiency and management standards. ※Implemented Functions ▷Monitor data such as irrigation volumes, fan on/off status, curtain on/off status, temperature and humidity, and pH values via...

In water pollution control efforts, monitoring scenarios such as drainage outlets and river inlets is the first step. Establishing an efficient and reliable online monitoring system for sewage outlet water quality enables the rapid identification of abnormal fault information, facilitating quick location, diagnosis, and implementation of measures to ensure timely control of water pollution and prevent the escalation of pollution incidents.   By connecting water quality monitors at various factory sewage outlets through a hydraulic and hydrological gateway RTU, key water quality indicators such as permanganate, chemical oxygen demand (COD), ammonia nitrogen content, phosphorus content, and nitrogen content are collected in real time.   The collected data is then transmitted to a remote monitoring and management platform via 4G networks using protocols such as HJ212, MQTT, and Modbus, enabling real-time monitoring, early warning, and efficient management to provide scientific de...

  In manufacturing's digital shift, "data silos" hinder quality and efficiency. Devices can't intercommunicate due to different protocols, making real-time management tough. WideIOT offers IoT solutions. Its industrial smart gateway, with a multi-protocol engine, collects and converts data from various devices. It uploads data to cloud platforms via multiple internet methods, enabling real-time equipment monitoring. Relying on edge computing, it provides early warnings for abnormal data, enabling predictive maintenance. It also integrates with MES and WMS for intelligent scheduling, improving logistics efficiency and reducing costs.   Functional Characteristics Networking Capabilities: 5G Red Cap, CAT4/CAT1 4G, 2.4GHz WiFi (AP/STA), wired Ethernet, etc.   Collection Capabilities: Built-in industrial control protocols support the collection of data from PLCs, instrumentation, environmental and hydrological monitoring equipment, energy equipment, etc.   Edg...

  Under the "dual carbon" goals, industrial energy management faces new challenges. WideIOT offers a comprehensive solution for full-scenario energy monitoring and intelligent optimization, aiding enterprises in energy conservation and green transformation.   For multi-energy consumption scenarios (electricity, water, gas), WideIOT's industrial gateway collects data from meters and energy-consuming equipment (e.g., air compressors), enabling visual monitoring of energy consumption and identifying waste areas. It supports local data caching and edge analysis to detect peak/abnormal consumption and generate energy-saving strategy reports.   In new energy scenarios, the gateway optimizes power generation efficiency (>8%) by dynamically adjusting output from photovoltaic inverters and wind turbines based on grid demand, reducing curtailment. It also integrates with carbon management platforms for real-time emissions tracking, supporting carbon trading and compliance (e.g.,...

  Application Scenarios of Industrial Gateways in Smart Manufacturing Factories   Manufacturing's digital and smart transition faces "data silo" challenges, with incompatible data from diverse CNC, PLC, and AGV devices obstructing real-time production management. WideIOT solves this with an IoT gateway that unifies data collection via multi-protocol parsing, enabling cloud-based visual monitoring for timely bottleneck identification.   The gateway transmits real-time operational data (e.g., vibration, temperature) through 4G/5G/WiFi, supporting predictive maintenance via local edge computing. It also integrates with MES/WMS for optimized scheduling, material dispatch, and AGV routing, boosting logistics efficiency and reducing costs.   Functional Characteristics Networking Capabilities: 5G Red Cap, CAT4/CAT1 4G, 2.4GHz WiFi (AP/STA), wired Ethernet, etc. Collection Capabilities: Built-in industrial control protocols support data collection from PLCs, inst...

  To meet growing water demand, a water treatment plant expanded capacity & automated upgrades, building new facilities and deploying a SCADA system for centralized control, requiring an IoT cloud platform for remote monitoring. WideIOT offered a data acquisition solution. System Architecture: Field Device Layer: Includes automated systems & instruments like intake gate operators, flow meters, etc. Data Acquisition Layer: WideIOT industrial gateways interface with SCADA, PLCs, & instruments, collecting & preprocessing data. Monitoring and Management Layer: Provides info-based support for management, enabling remote access & monitoring for production optimization, etc. Implemented Functions: The gateway has multiple ports for real-time data collection from various equipment. It enables 5G/4G connectivity to the IoT cloud platform. Supports edge computing functions, reducing R&D and construction costs. Allows cloud software platform access via multiple methods...

  In industrial systems at all levels, there exist complex on-site networks, multiple buses, and communication technologies.The communication protocols of various devices are diverse, with differing parsing standards, leading to the formation of data silos.Meanwhile, the rapid growth of PC-based control systems and related visualization software applications has made it difficult for these systems to interface with complex and isolated protocol devices.Therefore, a unified standard is required to facilitate data exchange between these systems, and the OPC communication protocol effectively addresses this issue. The WideIOT industrial intelligent gateway possesses OPC UA protocol acquisition capabilities, enabling it to connect to various PLCs, DCSs, SCADAs, industrial control instruments, and other devices.It can collect real-time operational parameters from these devices and enable internet access via 5G/4G/WiFi/Ethernet, interfacing with cloud platforms or upper computers using p...

In large infrastructure projects, cement mixers are vital but often spread across regions, making traditional maintenance slow and costly. WideIOT provides a remote monitoring and O&M system via data gateways, connecting PLCs and generators to collect mixer data (status, parameters, voltage/current) via 5G/4G. This enables real-time monitoring, fault alerts, remote control, and maintenance support for efficient after-sales management.   Key Features: Remote Monitoring: Track mixer status, parameters, and alarms via smart terminals with a visual interface. Remote Control: Adjust mixer operations (start/stop, speed, ratios) remotely for quick emergency responses. Data Analysis: Analyze mixing time, speed, pressure, and temperature for energy savings, fault diagnosis, and process optimization. Alarm Notifications: Receive real-time alerts via WeChat, SMS, or email for failures, overloads, or overheating. O&M Management: Manage work orders with transparent tracking of progress,...

A factory workshop with multiple metal hardware processing machines faces issues like "data islands" due to closed communication protocols, manual-dependent tool maintenance, and delayed fault responses, leading to low efficiency and high costs. To address this, the factory aims to collect CNC data for remote monitoring and centralized management via WideIOT edge gateways, enabling multi-protocol data acquisition and real-time parameter tracking. This data is then linked to management platforms via 5G/4G/WIFI/Ethernet for hidden downtime identification and maintenance recommendations, reducing unplanned stops and costs.   Key functions include:   Equipment Networking & Data Collection: Real-time gathering of operating, production, and performance data, connected to cloud/upper-level systems. Automatic Alarm Management: Alerts via multiple channels for quick fault handling, with aggregated alarm data for analysis. Diversified Dashboards: Visual displays of equipment, produ...

Solution Overview As smart grid construction advances and power facilities expand, power inspection robots, replacing manual inspections, are widely used in substations, transmission lines, etc. With rising demands for inspection accuracy, safety, efficiency, and standardized management, a remote and visualized equipment management system is crucial. WideIOT offers an efficient and reliable monitoring and management system solution for these robots. Solution Details The industrial intelligent gateway links power inspection robots to the monitoring platform, collecting data from controllers, sensors, and cameras for comprehensive monitoring and transmission. The platform visualizes and analyzes these data, building an intelligent equipment management and maintenance system. Implemented Functions Unified Remote Monitoring: Monitor multiple inspection robots remotely via a multi-screen interface, viewing and controlling their status, displaying parameters, and marking abnormalities. Anoma...

Solution Overview Road rollers are crucial in infrastructure construction for compaction, impacting project quality and efficiency. With technological innovation and IIoT's rise, WideIOT has built an intelligent remote monitoring and management system for road rollers, centered around its industrial intelligent gateway, offering a new management solution.   Solution Details The system uses the gateway to collect data from road rollers' PLCs and sends real-time operational data to remote centers (WideIOT Cloud, enterprise self-developed cloud, or third-party clouds). This allows users to monitor data changes, receive fault alarms, and manage maintenance work orders flexibly, improving efficiency and management levels. Implemented Functions Real-time Acquisition and Visualization: Get real-time data on road rollers' locations, trajectories, statuses, and key parameters for remote visual management. Multi-level Alarming: Automatically triggers alarms via multiple channels when...

The diversity of industrial equipment leads to a variety of interface protocols. If we cannot adapt to these interface protocols, we will be unable to perform data acquisition on the equipment, making remote monitoring and control of these devices unattainable. Therefore, WideIOT provides widely compatible industrial IoT products, offering efficient and reliable data acquisition solutions tailored to the needs of different industries. ※Equipment List ▷PLCs: Siemens, Mitsubishi, Omron, Schneider, Rockwell, Beckhoff, etc. ▷CNCs: Siemens, Mazak, Mitsubishi, Fanuc, Heidenhain, Haas, Brother, etc. ▷Industrial Robots: ABB, Fanuc, Estun, Yaskawa, Hyundai, Yamaha, Googoltech, etc. ▷Other Equipment: Sensors, instrumentation, photovoltaic inverters, charging piles, etc. ※Product Recommendations WG783 - Industrial Intelligent Gateway (5G communication, 3 Gigabit Ethernet ports, 2 serial ports) WR713 - Industrial Router (VPN networking, 3 Gigabit Ethernet ports, 2 serial ports) WD240 - Industrial ...

In a digitized printing factory, factors such as the large number of equipment, diverse models, and standalone operation pose significant challenges to production management, directly affecting production efficiency and product quality. Traditional manual management modes suffer from issues like high costs and low efficiency, creating major hidden dangers for production safety. In response, WideIOT offers an efficient and reliable IoT solution. ▷Deploy industrial intelligent gateways to communicate with PLCs via RS485/RS232/Ethernet ports. ▷Acquire data such as equipment on/off status, operating hours, working parameters, production data, and quality data. ▷Enable connection to local systems or cloud platforms through 5G/4G/WiFi/Ethernet and other methods. ▷Implement functions such as remote monitoring, alarming, management, control, maintenance, and data analysis. ※Product Recommendations: WG583-Industrial Smart Gateway (data collection, 3 x 100Mbps Ethernet ports, 2 x serial ports) W...

In a digitized printing factory, factors such as the large number of equipment, diverse models, and standalone operation pose significant challenges to production management, directly affecting production efficiency and product quality. Traditional manual management modes suffer from issues like high costs and low efficiency, creating major hidden dangers for production safety. In response, WideIOT offers an efficient and reliable IoT solution. ▷Deploy industrial intelligent gateways to communicate with PLCs via RS485/RS232/Ethernet ports. ▷Acquire data such as equipment on/off status, operating hours, working parameters, production data, and quality data. ▷Enable connection to local systems or cloud platforms through 5G/4G/WiFi/Ethernet and other methods. ▷Implement functions such as remote monitoring, alarming, management, control, maintenance, and data analysis. ※Product Recommendations: WG583-Industrial Smart Gateway (data collection, 3 x 100Mbps Ethernet ports, 2 x serial ports) W...

  To ensure the safety of products and goods, many enterprises deploy temperature and humidity monitoring systems in production and warehousing scenarios to achieve precise control over temperature and humidity parameters and avoid impacts on product quality.Traditionally, reliance has been placed on on-site personnel for patrol inspections and meter readings, which is labor-intensive and inefficient.Moreover, regulatory gaps and data discontinuities occur after work hours, affecting product quality. Therefore, implementing remote and automated monitoring and management of temperature and humidity not only helps enterprises reduce costs and increase efficiency but also ensures real-time safety and controllability of environmental temperature and humidity, promoting management upgrades and digital transformation.In response, WideIOT provides an efficient and reliable LoRa temperature and humidity online monitoring system solution. System Architecture: WideIOT deploys industrial data...

  For industrial water-intensive users, the utilization of circulating water systems can effectively reduce water wastage and enhance water resource utilization efficiency. However, the lack of visual management tools has resulted in circulating water systems failing to achieve optimal energy efficiency ranges, with issues such as high energy consumption, coarse management, and delayed control becoming increasingly difficult to meet the requirements of green manufacturing and refined management. A certain enterprise has implemented automated control of circulating water pumps by adding PLC inverters, requiring real-time acquisition of operating parameters and energy consumption data from circulating water pump units, and centralizing this data onto a management platform for statistical comparison and analysis, in order to understand energy consumption levels and energy efficiency disparities. In response, WideIOT has deployed industrial IoT gateways capable of real-time data acquis...

In the context of the rapid development of the Industrial Internet of Things (IIoT), PLC data acquisition gateways serve as the core hub connecting underlying PLC devices with upper-level management systems.   Their compatibility, stability, and collection efficiency directly determine the effectiveness of a company's digital transformation.   Faced with numerous products from various brands on the market, many companies may feel confused when making a selection.   Based on the actual needs of industrial scenarios, the following introduces four highly regarded and adaptable PLC data acquisition gateway brands (listed in no particular order) to provide reference for users with different needs. WideIOT, a leading brand in the domestic industrial IoT gateway sector, stands out as the preferred choice for digital transformation among many small and medium-sized enterprises (SMEs) due to its core advantages of "full compatibility, high stability, and easy deployment."   T...