Data Acquisition System for Metal Hardware Processing Machine Tools

A factory workshop with multiple metal hardware processing machines faces issues like "data islands" due to closed communication protocols, manual-dependent tool maintenance, and delayed fault responses, leading to low efficiency and high costs. To address this, the factory aims to collect CNC data for remote monitoring and centralized management via WideIOT edge gateways, enabling multi-protocol data acquisition and real-time parameter tracking. This data is then linked to management platforms via 5G/4G/WIFI/Ethernet for hidden downtime identification and maintenance recommendations, reducing unplanned stops and costs.

 

Key functions include:

 

Equipment Networking & Data Collection: Real-time gathering of operating, production, and performance data, connected to cloud/upper-level systems.

Automatic Alarm Management: Alerts via multiple channels for quick fault handling, with aggregated alarm data for analysis.

Diversified Dashboards: Visual displays of equipment, production, and alarm data for informed decision-making.

Intelligent Maintenance: A standardized system tracking alarms, faults, and maintenance cycles for optimized equipment care.

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